Biodegradable Packaging Peanuts
A more sustainable alternative to Styrofoam, which has been banned in many countries due to its negative environmental impact. One of the more traditional packaging materials, Styrofoam cushions against shocks and helps prevent products moving while in transit.
Yet, it isn’t biodegradable, nor can it be recycled economically, and it’s often found languishing in our rivers and oceans after use. While cushioning just as well as Styrofoam, biodegradable air peanuts made from natural materials are both more environmentally-friendly and cheaper.
Corrugated Bubble Wrap
A traditional favourite, bubble wrap helps protect fragile items during shipping. However, due to its plastic-based composition, it does not qualify as green packaging. One sustainable alternative is a wrap made from up-cycled corrugated cardboard. Rather than disposing of or recycling post-consumer cardboard waste, the material is given additional life as a cushioning agent. Small cuts are made to produce a concertina-type effect that protects against shocks just like bubble wrap.
Air Pillows (Recycled Materials)
Inflatable air pillows offer another sustainable packaging solution instead of styrofoam or bubble wrap. Available in a variety of sizes, they’re ideal for filling voids in boxes or providing cushioning around packed items. Air pillows are small bags that can be inflated, thus consisting mostly of air. This cuts down on the plastic used in their production and transport compared to other cushioning materials.
While they can be reused and recycled, it’s important to choose versions made from 100% recycled and biodegradable materials.
Recycled Cardboard
Cardboard boxes are ubiquitous as outer packaging. Compared to plastic, a cardboard box reduces oil and CO2 emissions by 60%. Plus, as an organic material, cardboard is 100% biodegradable and can be recycled several times over. That said, while cardboard counts as green packaging, it does present considerable environmental drawbacks.
When dumped into landfill sites, its biodegradation emits methane gas, creating a substantial carbon footprint. Moreover, it’s made of tree fibres, adding to the risk of deforestation. To mitigate this, try to source post-consumer or post-industrial recycled paper and cardboard, and look for materials that are certified to support sustainably-managed forests.
Corn Starch Packaging
Corn starch is an organic material, made from the corn or maize plant. It has similar properties to plastic, making it an effective and more sustainable plastic alternative in many guises, from bottles to loose-film packaging.
However, as corn starch is derived from the grains of corn, it competes with human and animal food supply systems, possibly making corn more expensive. So, while it has excellent properties for packaging, you might still prefer to opt for a substitute.
Biodegradable and Recycled Plastics
If the nature of your product means you have no other choice but to use plastic packaging, at least you can choose 100% recycled or biodegradable options – although plastic can only be recycled a limited number of times before it ends up in landfill. A greener alternative would be to source biodegradable plastic materials, which can be decomposed by living microorganisms.
While there are some bioplastics that can realistically compete with human food supplies, such as those made from corn starch, sugar cane and wheat, there are also microbial polyesters, or polyhydroxyalkanoates (PHA).
PHAs are polyesters that are synthesised and stored by various microorganisms. The only downside is the cost of the additional carbon needed for the microorganisms to metabolise and produce these biodegradable polyesters – although waste cooking oils and animal oils offer promising, cost-effective, and sustainable options.
Companies who have introduced PHA plastic into their supply chain include Nestle, Pepsico and Bacardi.
Organic Ecological Textiles
Ecological textile packaging reduces waste, as it’s made from multi-use, durable materials such as organic hemp, organic or recycled cotton, tapioca, or palm leaves. All are biodegradable, so take less time to decompose naturally.
Examples of usage include organic cotton wool for cushioning, linen and poplin as anti-scratch wrap covers or bags, and hemp tape to bundle products together.
Sustainable Packaging Innovation Trends