Heavy cargo imports and exports

Heavy Weight Express for shipments that can't wait

50 kg to 3,000 kgper shipment · pieces up to 1,000 kg

Import or export pallets, parts and equipment through DHL's express network, with international transport, customs clearance and delivery in a single operation, door to door or door to airport.

Formal imports for companies with a CNPJ (Brazilian company tax ID) and RADAR/Siscomex registration. Exports are also available to individuals.

A DHL Express aircraft being loaded with pallets on the airport apron
  • Transport and clearance in a single operation
  • Door to door or door to airport
  • End-to-end tracking
  • Formal imports and exports

A Heavy Weight Express is DHL Express's service for international shipments from 50 kg to 3,000 kg: air transport, import or export customs clearance and delivery in a single operation, with end-to-end tracking. In Brazil, the service is marketed in Portuguese as Carga Aérea Expressa.

What does a delayed critical shipment cost?

Freight is the visible part of the bill. The rest shows up later: the line that stops, the stock that runs out, the project that misses its date. These are the five points where heavy cargo usually holds up an operation:

  • Stalled operations: a spare part that does not arrive holds up production, maintenance or the commissioning of an entire piece of equipment.
  • Stockouts: replenishment that depends on long transit forces the business to hold more safety stock and tie up capital.
  • Missed project deadlines: an opening, installation or launch with a fixed date cannot absorb weeks of shipping delay.
  • Too many intermediaries: freight forwarder, airline, customs broker and local carrier, each with its own contract, invoice and deadline.
  • Little visibility: with tracking split by leg, nobody knows where the cargo is until it shows up, or doesn't.

Not every shipment is urgent. Planned replenishment with no rush can go by conventional air or ocean freight. Express pays off when the cargo's time has economic value.

What does DHL Express offer with Heavy Weight Express?

International transport and customs clearance can be booked together, in a single operation. These are the service options available:

Door to door

Pickup at origin and delivery at destination, with DHL Express responsible for the operation from start to finish.

Door to airport

Delivery to the destination airport, including for operations structured around Brazilian state tax strategies.

International transport

Flights on DHL's express air network, with no change of operator along the way.

Import clearance

DHL Express supports your business throughout the release of the goods in Brazil.

Export clearance

DHL Express handles export clearance of the goods together with the international transport.

Tracking and monitoring

End-to-end shipment status, from pickup to delivery.

What sets the service apart

  • International transport and customs clearance in a single operation
  • Support for formal exports and formal imports
  • Door-to-door or door-to-airport operation
  • End-to-end tracking and monitoring
  • Specialist support to assess whether your operation qualifies
  • More predictability and integration across the logistics process
  • Support with documentation and applicable customs requirements

Does your cargo qualify for this service?

The declared value, the purpose and the characteristics of the operation help define whether the shipment can go under Brazil's courier regime or needs formal treatment. The weight and dimensions of the cargo determine whether it qualifies operationally for Heavy Weight Express.

Some goods may also be subject to licences, authorisations, certificates or approval by the relevant government agencies.

The operational limits of Heavy Weight Express are:

  • 50 kg to 3,000 kg total weight per shipment;
  • 1,000 kg maximum weight per piece or pallet;
  • 300 × 200 cm maximum length and width per piece;
  • 160 cm standard height, with up to 180 cm subject to prior approval.

Use the calculator below for a first check. DHL Express can then assess your operation and advise on the most suitable logistics solution and customs treatment.

Dimensions of the largest piece (cm)
Shipment direction

Use the gross weight, including pallet and packaging.

Fill in the fields alongside

This check is for guidance only. Final confirmation comes with the quote, after the goods, route and packaging have been reviewed.

Dangerous goods, temperature-controlled items and high-value cargo go through a specific assessment, even within the limits.

Important: any discounts and negotiated commercial terms are not applied automatically in the calculator. To check the terms available to your business, talk to a DHL Express Sales Executive.

What types of heavy cargo does DHL Express carry?

Heavy Weight Express handles different cargo formats, as long as they are within the weight and size limits. A palletized shipment is cargo placed on a pallet and secured to it, so a forklift can move it as a single unit. These are the most common formats and the main precaution for each:

A forklift moving a pallet of boxes in a warehouse

Palletized cargo

Boxes placed on a pallet and secured with film and straps, so a forklift can move them as a single unit.

Watch out: nothing should overhang the edge of the pallet.

A cargo pallet wrapped in plastic film and a securing net

Pallet wrapped for the flight

Tall loads or loads with many pieces get film, edge protectors and strapping to stay stable during handling and in flight.

Watch out: spread the weight evenly, with the heaviest pieces at the bottom.

Two professionals checking boxes and wooden crates in a warehouse

Wooden boxes and crates

Suited to machinery, fragile parts and irregularly shaped items that need a rigid structure around the cargo.

Watch out: the wood must meet the applicable phytosanitary requirements, including ISPM 15 where required.

Blue and white metal drums stacked on wooden pallets

Drums and containers

They travel on a pallet, locked in place and labelled, so they do not shift in transit.

Watch out: when the contents are classified as dangerous goods, the shipment goes through a specific assessment.

A vehicle's mechanical and electrical assembly, with cables and components

Mechanical parts and components

Engines, assemblies and heavy components that keep production and maintenance running.

Watch out: use a firm base, blocking and protection against shock and vibration.

A DHL cargo aircraft with its nose open, loading cargo pallets

Large single pieces

Each piece or pallet can weigh up to 1,000 kg and measure up to 300 cm long, 200 cm wide and 160 cm high (180 cm with prior approval).

Watch out: give the weight and dimensions of each piece in the quote request.

Which businesses is Heavy Weight Express for?

The service suits businesses of different sizes and industries that need speed and control in heavy shipments. These are the most common scenarios and the cargo that usually ships:

A car body assembly line in a factory

Automotive and manufacturing

To avoid line stoppages when a critical part for production, maintenance or commissioning is missing.

Typical cargo: moulds, tools, components and spare parts.

Healthcare and laboratory professionals with a DHL shipping box

Healthcare and life sciences

For equipment with an installation date and items subject to controls and documentation.

Typical cargo: diagnostic equipment, medical devices and laboratory supplies.

DHL technicians handling a server in a data centre

Technology and electronics

For high-value shipments that need control and visibility at every stage.

Typical cargo: servers, racks, components and infrastructure equipment.

A rack of colourful clothes in a retail stockroom

Fashion, e-commerce and B2B retail

To restock during sales peaks and supply operations in other countries without stockouts.

Typical cargo: palletized lots of boxed goods.

A technician in a hard hat and vest working on industrial equipment

Energy, engineering and capital goods

For projects and operations where every day of delay means a penalty or a fixed cost.

Typical cargo: valves, engines, machine parts and industrial equipment.

Battery modules on an automated production line

Complex supply chains

To cover urgent needs and cut safety stock without losing service levels.

Typical cargo: urgent replenishment and exception shipments between regions.

How does Heavy Weight Express work for formal imports and exports?

DHL Express handles both directions, with international transport and customs clearance in the same booking.

Formal imports into Brazil

For businesses that need to receive parts, inputs or equipment without buying space on a flight or relying on a chain of third parties.

  • Pickup from the supplier, international transport and delivery to your business in a single operation
  • Import customs clearance handled by DHL Express
  • DHL's own bonded warehouse at the Viracopos gateway (São Paulo state)
  • Tracking from departure to release

To get ready: how importing into Brazil works, what Siscomex is and customs clearance and restrictions.

Formal exports from Brazil

For businesses that export lots, machinery, parts or samples and need a predictable arrival date at destination.

  • Pickup at your business and delivery to the consignee, door to door or door to airport
  • Export customs clearance handled by DHL Express
  • No RADAR/Siscomex registration is needed to export through DHL Express
  • Guidance on documentation and destination country requirements

To get ready: how to export from Brazil, how to fill in the commercial invoice and HS codes and the NCM.

How does a Heavy Weight Express shipment work?

Six steps, from the first conversation to delivery. The difference from traditional freight is in the middle: steps 3 to 5 happen within the same operation, with no handover between providers.

  1. Quote and assessment: you provide weight, dimensions, origin, destination, goods and urgency. A specialist assesses whether the operation qualifies and comes back with price and transit time.
  2. Preparation: packaging, palletizing and documents for the operation, depending on the type of shipment.
  3. Pickup: DHL Express collects the cargo at the agreed address, and it enters the network with a tracking number.
  4. International transport: the shipment travels on the express air network to the destination country.
  5. Customs clearance: export clearance on departure and import clearance on arrival, handled by DHL Express with documents checked before the flight.
  6. Delivery and tracking: the cargo reaches the consignee, door to door or door to airport, and you follow every step.

Heavy Weight Express or traditional freight: which should you choose?

Each mode has its ideal scenario. The deciding question is not "which is cheaper" but "what does each day this cargo spends in transit cost my business".

Criterion

Heavy Weight Express

Conventional air freight

Ocean freight

Weight range

50 kg to 3,000 kg per shipment

No practical ceiling

No practical ceiling

Transit time

Days, with the transit time given in the quote

Days to weeks, depending on space availability

Weeks to months

Who operates it

One network, from pickup to delivery

Freight forwarder, airline, customs broker and carrier

Forwarder, shipping line, terminal, customs broker and carrier

Customs clearance

Built into the service, for imports and exports

Usually booked separately

Usually booked separately

Tracking

Single, end to end

By leg, in different systems

By leg

Price structure

Door to door, charged in 0.5 kg increments

Freight plus charges per stage (pickup, handling, documentation, fees)

Freight plus charges per stage and storage

Ideal scenario

Critical cargo, high value per kilo, fixed date

Large, regular volumes with some slack in the schedule

Large volumes, no urgency, lowest cost per kilo

Choose express when a delay stops a line, blows a schedule or triggers a contractual penalty, and the cargo fits the weight and size limits.

Consider conventional air when volumes exceed 3,000 kg per shipment or replenishment is recurring and planned weeks ahead.

Consider ocean when cost per kilo matters more than time and inventory planning can absorb the transit time.

To get the full picture, add to the freight the total landed cost and the cost of every day of waiting.

RTS or formal import: which customs treatment applies?

Simplified Taxation Regime (RTS)

Applies to express shipments of up to US$ 3,000 that meet the courier regime requirements. See how courier imports and the RTS work.

Formal import

  • Mandatory for shipments above US$ 3,000 or when the characteristics of the operation require it.
  • Even below US$ 3,000, a business can request formal treatment when it better suits the operation.
  • Some goods may also need approval from the relevant agencies and require licences, permits, certificates or other documents, depending on the applicable administrative treatment. Learn about import licences and the approving agencies.

DHL Express can assess your operation and advise on the most suitable customs treatment for your import.

Which documents does each type of shipment need?

A team checking shipping documents next to a crate in a warehouse

Express shipment (courier/RTS)

Shipments under the courier regime usually need:

  • a commercial invoice or proforma invoice, as applicable, with full details of the goods and the operation;
  • the tariff classification of the goods (HS code);
  • full shipper and consignee details;
  • additional licences, authorisations or certificates, where they apply to the goods.

Formal export

To make a formal export with DHL Express, have ready:

  • an export Nota Fiscal (Brazilian tax invoice) with a CFOP code starting with 7;
  • a complete commercial invoice;
  • a packing list with the number of pieces, weight and dimensions;
  • the tariff classification of the goods (NCM);
  • full exporter and consignee details;
  • licences, authorisations or certificates, where applicable.

No RADAR/Siscomex registration is needed for a formal export through DHL Express. DHL Express also offers export customs clearance, so your business can rely on DHL for both the international transport and the clearance.

Formal import

To make a formal import with DHL Express, have ready:

  • a complete commercial invoice;
  • a packing list with the number of pieces, weight and dimensions;
  • the tariff classification of the goods (eight-digit NCM);
  • the importer's CNPJ;
  • RADAR/Siscomex registration;
  • licences, permits, certificates or other documents, when required by the administrative treatment of the goods.

DHL Express also offers import customs clearance, supporting your business throughout the release of the goods.

See also the list of import and export documents and how duties and taxes on international shipments work.

Important: not every formal import needs a licence. That depends on the goods, their tariff classification and the applicable administrative treatment.

Count on DHL Express from end to end. For formal exports or imports, your business can combine international transport and customs clearance in a single operation, with more integration, monitoring and speed for your shipments.

How do you prepare and palletize heavy cargo for air shipping?

Well-prepared cargo suffers less damage and moves faster through handling points. Six precautions cover most cases:

  1. The right pallet: use pallets suited to the weight, dimensions and characteristics of the cargo, also taking into account the requirements of the destination country.
  2. Wooden packaging: pallets, boxes, crates, blocking and other wooden materials used to pack the cargo must meet the applicable phytosanitary requirements, including ISPM 15 where required. Where applicable, the wood must carry the corresponding phytosanitary mark, and the customer must provide the treatment or fumigation certificate required for the operation or the destination country.
  3. Forklift-ready: the cargo needs clearance for the forks, a firm base and no protruding parts.
  4. Stable stacking: boxes stacked in columns bear more weight, while interlocked stacking makes the load more stable. Nothing should overhang the edge of the pallet.
  5. Protection against shock and vibration: edge protectors, internal blocking and stretch film keep the cargo intact in flight and during ground handling.
  6. Clear labelling: handling labels, orientation ("this side up") and visible weight on every piece.

The full step-by-step is in the guide how to palletize cargo for international shipping.

DHL boxes stacked on wooden pallets in a warehouse

What infrastructure backs heavy weight express transit times?

A defined transit time depends on owned capacity: aircraft, hubs and an import gateway in Brazil equipped for heavy cargo.

  • 220+ countries and territories in the DHL Express network
  • 250+ dedicated aircraft in the air network
  • 3,000 shipments processed per hour at the Viracopos gateway
  • TAPA and AEO: security and authorised economic operator certifications, with 24-hour monitoring, cameras and X-ray for pallets and large pieces
Palletized heavy cargo being loaded onto a DHL Express aircraft

Can you reduce the emissions of a heavy cargo shipment?

With GoGreen Plus, an optional DHL Express service, your business invests in sustainable aviation fuel (SAF) to reduce the emissions associated with its shipments.

  • Emissions report per shipment, aligned with the GHG Protocol and ISO 14083
  • Support for Scope 3 targets, in line with your company's policy
  • Charged per kilo, booked together with the quote

Frequently asked questions about Heavy Weight Express

Each shipment can weigh 50 kg to 3,000 kg in total, with pieces or pallets of up to 1,000 kg each. The maximum dimensions per piece are 300 cm long, 200 cm wide and 160 cm high (up to 180 cm with prior approval).

Not automatically. Besides weight and size, eligibility depends on the type of goods, the route and the handling conditions. Dangerous goods, regulated items and high-value cargo go through a specific assessment at the quote stage.

No. The service covers both one-off urgent shipments and recurring ones. Businesses that ship frequently can negotiate specific commercial terms with a DHL Express Sales Executive.

For exports, yes. Individuals can use the export service, provided the operation meets the applicable requirements and the necessary documents are provided, including the product's tariff classification (NCM) and the corresponding Nota Fiscal. For formal imports, the service is for businesses: the importer must have a CNPJ and Siscomex (RADAR) registration. For other personal shipments that fit the express shipment rules, see DHL Express's other services.

Not to export through DHL Express. A formal export requires an export Nota Fiscal (CFOP starting with 7), a commercial invoice, a packing list, the NCM and the exporter and consignee details. DHL Express also handles export customs clearance.

DHL Express offers both import and export customs clearance. Your business provides the documents and the details of the goods, and DHL Express handles the release within the same operation as the international transport.

It depends on the declared value, the purpose and the characteristics of the operation. Express shipments of up to US$ 3,000 that meet the courier regime requirements can go under the RTS. A formal import is mandatory above US$ 3,000 or when the operation requires it, and a business can also request it below that value when it is more suitable.

It depends on the type of shipment. For a formal export: export Nota Fiscal, commercial invoice, packing list, NCM and exporter and consignee details. For a formal import: commercial invoice, packing list, eight-digit NCM, the importer's CNPJ and RADAR/Siscomex registration. Licences and certificates are added when the goods require them.

The transit time depends on the route, clearance and time of year, and is given in the quote. Because it uses the express air network, with no change of operator along the way, transit is usually counted in days rather than weeks.

The price considers actual and volumetric weight, route, type of goods and optional services. Import taxes are calculated separately, based on the tariff classification of the goods. Discounts and negotiated commercial terms are handled with your DHL Express Sales Executive.

Yes. Besides door to door, DHL Express offers a door-to-airport option, including for operations structured around Brazilian state tax strategies.

Heavy pieces have to be moved by forklift, and a pallet is the safest way to make that possible. Wooden pallets and packaging must meet the applicable phytosanitary requirements, including ISPM 15 where required, with the corresponding mark and treatment certificate.

Fill in the form on this page with weight, dimensions, origin, destination, type of goods and urgency, or talk to a DHL Express Sales Executive. With these details, DHL Express assesses the operation and comes back with price, transit time and next steps.

Still have questions about your operation? DHL Express will assess your case.

Talk to a Sales Executive

Request a Heavy Weight Express quote

Tell us what you need to ship. The more complete the details, the more accurate the first reply:

  1. You send the details of the operation through the form.
  2. A DHL Express Sales Executive reviews the goods, route, packaging and customs treatment.
  3. You get a reply by email or phone with price, transit time and next steps.

Guides to plan your next heavy cargo shipment